Hiduron 130 vs Hiduron 191

Hiduron 130 vs Hiduron 191 - strength vs toughness trade-off

Hiduron 130 (UNS C72400) and Hiduron 191 (UNS C72420) are the two grades in the Hiduron Cu-Ni-Al precipitation-hardened cupronickel family. They share the gamma-prime Ni3Al strengthening mechanism, the seawater corrosion resistance, the non-magnetic response and the anti-galling characteristic, but they differ in chemistry rank order, strength envelope, toughness envelope, NACE qualification path and procurement traceability chain. Hiduron 130 is the base mid-strength grade with higher aluminium (2.7 to 3.4 percent) and higher elongation; Hiduron 191 is the manganese-modified higher-strength grade (4 to 5 percent manganese, 1.5 to 2.5 percent aluminium) qualified for NACE MR0175 sour service. The decision between them is the strength versus toughness trade-off at the project requirements stage.

At a Glance: Hiduron 130 vs Hiduron 191

PropertyHiduron 130 (C72400)Hiduron 191 (C72420)
Werkstoff2.1504not formally assigned
Chemical-symbol designationCuNi14Al3Fe1CuNi14Mn4AlFe
Primary procurement standardDTD 900/4805 (UK Air Ministry)NES 835, DEF STAN 02-835, DOD-C-24676
Tensile (Rm)740 to 850 MPa820 to 1000 MPa
0.2 percent proof (Rp0.2)>=480 MPa>=580 MPa
Elongation A5>=18 percent>=15 percent
Charpy V at RT>=60 J>=40 J
Hardness (HV)240 to 280270 to 320
NACE MR0175 qualificationNot the primary NACE listingQualified at 286 HBW (28 HRC) ceiling
Magnetic permeability<1.005 mu_r<1.005 mu_r
Density8.85 g/cm38.65 g/cm3
Flagship use caseSubsea hydraulic connectorsNaval bolting, splash zone, sour service

Chemistry Comparison

ElementHiduron 130 typicalHiduron 191 typicalRole of difference
Cubalance (~80 to 82)balance (~76 to 78)Lower Cu in 191 to accommodate Mn
Ni14.0 to 15.514.0 to 15.5Equal in both grades
Al2.7 to 3.41.5 to 2.5Higher in 130 for higher elongation
Mnup to 0.754.0 to 5.0Solid-solution strengthening unique to 191
Fe1.0 to 2.00.5 to 1.5Slightly higher in 130 for grain refinement

When to Specify Hiduron 130 vs 191

  • Specify Hiduron 130 when the application is a subsea hydraulic or electrical connector body (flying-lead, stab-plate, umbilical termination) where the design carries to DTD 900/4805 traceability, the mid-strength envelope (Rp0.2 above 480 MPa) is sufficient, and higher elongation (A5 above 18 percent) is needed for the machining and assembly path.
  • Specify Hiduron 191 when the application is Royal Navy or US Navy bolting, splash-zone offshore bolting, or sour-service bolting requiring NACE MR0175 compliance at 286 HBW (28 HRC). Hiduron 191 carries the strength envelope above 580 MPa proof and the NACE qualification that 130 does not.
  • Specify Hiduron 191 when the application is structural marine bolting where the load envelope places it inside the higher strength tier and the toughness envelope at 40 J Charpy V at room temperature is acceptable.
  • Specify Hiduron 130 when the application is a marine machined component (shaft, valve spindle, mechanical seal face) where the higher elongation and the higher impact value give a better machining and service envelope at the lower load.

Form Availability (Both Grades)

Both Hiduron 130 and Hiduron 191 are supplied in the bolting and machined-component form range detailed in the shared Forms block below. The form list is identical for the two grades; the procurement decision lands on the chemistry and the mechanical envelope, not the form availability. Round bar is the primary stock for both; finished bolting and machined components are produced from solution-annealed bar and age-treated in the finished condition.

Frequently Asked Questions

Q. What is the difference between Hiduron 130 and Hiduron 191?
Hiduron 130 (UNS C72400) is the base mid-strength Cu-Ni-Al grade specified into subsea hydraulic connectors and marine machined components to DTD 900/4805. Hiduron 191 (UNS C72420) is the manganese-modified higher-strength grade specified into naval bolting and splash-zone offshore bolting to NES 835, DEF STAN 02-835 and DOD-C-24676. Hiduron 191 is the grade qualified for NACE MR0175 sour service.

Q. Which grade is NACE MR0175 compliant?
Hiduron 191. The grade is qualified to NACE MR0175 at the 286 HBW (28 HRC) maximum hardness ceiling on the standard solution-anneal plus age cycle. Hiduron 130 is not the primary NACE listing in the family; for sour-service applications the design steps up to Hiduron 191.

Q. Which has higher elongation?
Hiduron 130. The base Cu-Ni-Al chemistry without the manganese addition holds elongation A5 above 18 percent and Charpy V impact above 60 J at room temperature. Hiduron 191 with the manganese addition runs higher strength but lower elongation (A5 above 15 percent) and lower Charpy V (above 40 J).

Q. Both are non-magnetic; same naval qualification?
Both grades hold magnetic permeability below 1.005 mu_r by alloy class. For naval mine-countermeasures applications either grade is qualified by magnetic response; the selection between them lands on the strength envelope and the NACE compliance path, not the magnetic property.

Q. Can a single project use both grades?
Yes. Cross-reference projects often specify Hiduron 130 for the subsea connector body (DTD 900/4805 traceability, higher elongation for machining) and Hiduron 191 for the bolting that ties the connector to the structural mating part (NES 835 traceability, NACE compliance, higher strength). EN 10204 type 3.1 or 3.2 on either grade.